What is a DPF Regen?


What is a DPF Regen? DPF regen happens when the trapped particulates heat up enough to combust and turn to ash. The built-up soot is thereby removed as gaseous carbon dioxide. Regeneration may happen one of three ways: passive, active, or forced.

How does a DPF Regen work? DPF filters go through a regeneration process which removes this soot and lowers the filter pressure. This fuel and exhaust gas mixture passes through the Diesel Oxidation Catalyst (DOC) creating temperatures high enough to burn off the accumulated soot.

How many times can you regen a DPF? Active regeneration will be initiated every 300 miles or so depending on how you use your car and will take 5 to 10 minutes to complete.

How long does DPF Regen take? On average, it takes between thirty and sixty minutes to complete a forced regeneration. The substantial heat required for the regen renders the engine and aftertreatment system untouchable until it has time to cool down.

What is a DPF Regen? – Related Questions

Can I clean a DPF myself?

Don’t DPFs clean themselves? In theory, yes. “Passive Regeneration” or if appropriate Active DPF regeneration will take place as part of a healthy diesel engine running cycle, but active regeneration can fail once a blockage reaches a certain level. Sometimes a “forced” regeneration may be carried out by a mechanic.

Why is my DPF not regenerating?

The DPF will not regenerate if:

The engine management light is on for any fault; There is a faulty EGR valve; There is less than 20 litres of fuel in the fuel tank, if the fuel light is on or the engine management light is illuminated.

How do you unblock a DPF filter?

It’s very important that you consistently hold the revs and speed for at least 30 minutes (preferably more.) If you do this correctly your filter will almost certainly unblock itself. Once you have run the car very hot for a sustained period pull over and immediately switch off the car.

Can a blocked DPF damage the engine?

Your DPF filter is designed to conduct exhaust fumes out of the car’s engine, so when it is blocked, these fumes cannot leave the engine as quickly. Not only will you be spending more on fuel, but the build up of fumes in your engine can cause severe damage to your engine.

Can you regen while driving?

When everything is working as it should, regeneration occurs automatically while the vehicle is in motion, unnoticeable to the driver. Using the heat of the exhaust itself, soot is burned off the DPF often as quickly as it accumulates. This is known as passive regeneration.

How do you clean the DPF on a motorway?

DPF Regeneration

What you should do is get in your car, drive to the nearest motorway or long A-road, stick it in a lower gear than you normally would while cruising and maintain 3000+RPM for 10-20 minutes. You may find that this allows your vehicle to go through its regeneration cycle and clears the blockage.

How often should I do a parked regen?

low temperature regen will start every 150-180 engine hours. Sometimes there will be high temperature regen while vehicle is in motion and DOC outlet temperature will rise up to 1200F. It may take 20-30min. Forced parked regen you can start when dpf is in Zone 1 .

Can you interrupt a regen?

Varying the rpm isn’t ideal for a perfect regen, but it will still do it’s job. Long prolong coasting or city stop and go duty cycle is what really interrupts a regen.

How long is parked regeneration?

How long does a parked DPF regen take? It takes approximately 20-60+ minutes. It will continue to regen until the soot level has reached ‘low’ or ‘0%. ‘ Some trucks will let you monitor your soot level gauge on the dashboard.

Can you clean a DPF with water?

Water in a DPF can set the soot/ash into concrete like substance, which will, in turn, ruin the DPF completely. Moreover, high-pressure water damages the cells inside the DPF. Ash removal through compressed air is not enough too. Per say, such a procedure for diesel cleaning service does more harm than good!

Can I drill holes in my DPF filter?

Not sure, it might hold up. -Drilling holes will cause the rest of the filter to plug up, and never allow it to regenerate. The airflow will go through the drilled holes but there will be soot that gets trapped by the filter. If you don’t have enough holes, you’ll build excessive backpressure.

How do you clean a DPF while driving?

If your car has an automatic transmission, shift your gears in a manual mode by moving the gear shift gently. No need to use the speed limiter, it is with no seeming value added. Ride like this for a minimum of 30 minutes. This will initiate a regeneration cycle, and your DPF will be cleaned.

How do you force a DPF Cleaner?

When a DPF reaches a pre- determined particulate matter (PM) fill level (around 40%), the ECU will activate the regeneration process, which can inject up to eight times more fuel per stroke – a rate which is needed to produce temperatures in excess of 550°C dry or 450°C with the passive system (fuel additive Eolys), so

How do you fix a blocked DPF?

DPF cleaning is the most effective way to clear a blocked DPF filter. Flash cleaning a blocked DPF will completely remove the build-up of soot and exhaust residue, ensuring increased performance and economy. Flash cleaning your DPF completely removes PM10 residues, oil and cerium.

Does a blocked DPF make a noise?

Your DPF is Regenerating Itself Too Often

Active regeneration is written into the engine control units of most modern diesel cars, and usually creates excess fan noise and a pungent smell when it is in process.

What happens with a blocked DPF?

A blocked Diesel Particulate Filter will hinder the flow of gas through the exhaust system, preventing the gas from passing through the exhaust at the right rate. A DPF blockage may also cause the oil that is stored in your turbo system to carbonise, which can be dangerous for your engine.

How often does a Ram 2500 Regen?

Basically, the Ram HD 2500 truck ran a regen cycle once every 1,033 miles on average. Every regen cycle lasted about 17.5 miles.

Will parked regen stop on its own?

A Parked Regeneration will stop if the key is turned to the off position, the truck is put into gear or the parking brake is released. The regeneration will take approximately 20-40 min. The regeneration is complete when the engine returns to low idle and the DPF lamp remains off.

Do diesels need to be driven hard?

Driving an old diesel hard may well have shifted any soot build up but to clear any build up in the DPF a regeneration is required, it simply cannot be blown out even though some maintain it can, its an urban myth. Regens take place when required and are controlled by the ECU, you cannot force one yourself.

How do you force a regeneration?

A forced regen occurs when soot builds up inside the diesel particulate filter (DPF) to the point that the vehicle is no longer operable. When this happens, a driver has to pull over and initiate a self-cleaning process that can take up to 40 minutes — valuable time that could have been spent on the road.

How often should you regen a truck?

Depending on your driving, active regeneration may happen as often as once a day. If you do a lot of stop and go, it can happen even more often. Frequency depends on duty cycle and how much soot collects – as often as once a day or every other day An active regeneration could take up to one-half hour or more.


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